Toyota Recalls One Million Prius and C-HR Hybrids Over Fire Risk

Matt Posky
by Matt Posky

Toyota is recalling over one million Prius and C-HR crossovers due to engine wires that pose a potential fire risk. Involved in the call-back are roughly 192,000 vehicles in the United States, according to estimates made by the automaker on Wednesday. However, the vast majority of the 554,000 affected vehicles reside in Japan.

While no injuries have been reported, an alleged incident occurred in February 2018 where a wire harness connected to the vehicle’s hybrid power control unit shorted out.

Toyota claims this portion of the wire harness could contact the cover at this connection and wear over time. This could eventually cause an electrical short circuit in the engine compartment and generate heat. Assuming sufficient heat is generated, it all amounts to an increased risk of a vehicle fire.

If you’re new to the driving scene or not interested in automotive jargon, vehicle fires are typically undesirable — hence the recall.

Toyota says the issue concerns all models of the current-generation Prius and the hybrid version of the C-HR produced until May of this year. Dealers will check the engine wire harness assembly of all affected units. If a wire core is found exposed, the engine wire harness assembly will be replaced with a new one that includes a protective sleeve intended to prevent wear and potential shorting. If a wire core is not exposed, protective tape will be installed on the engine wire harness assembly. Whether you get the bandaid or the full surgery, both operations will be performed at no cost to customers. Owners should receive a notification by first class mail starting in late September.

However, if you’re freaking out already, customers can check their vehicle’s status by visiting Toyota’s recall website and entering their Vehicle Identification Number (VIN) or license plate information. Safety Recall inquiry by individual VIN is also available through the NHTSA.

[Image: Toyota]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • Ajla My only experience with this final version of the Malibu was a lady in her 70s literally crying to me about having one as a loaner while her Equinox got its engine replaced under warranty. The problem was that she could not comfortably get in and out of it.
  • CoastieLenn Back around 2009-2010, a friend of mine had a manual xB and we installed a Blitz supercharger kit. Was a really fun little unit after that.
  • Ajla What is Chevrolet going to run in NASCAR? I get that there is basically no connection to street cars any longer but I still don't see them putting Blazer or Corvette stickers on their stuff.
  • CKNSLS Sierra SLT Since they are the darling of the rental fleets I have probably spent about 5,000 miles in two different Malibus. I was ready to be discouraged. But for what they are-they are a competent riding vehicle and they get close to 40mpg cursing at a reasonable speed. A little too much plastic in the interior-making it look "cheap". But if I was looking for a competent sedan I would consider an off rental one at a decent price. A new one would suffer massive depreciation-probably.
  • Arthur Dailey Kinda wish that I had bought one back in 2011. Yes I know that some here prefer the first generation to the second. But the first was not available new in Canada.I didn't appreciate the centre mounted instrument panel.However one of my children had one as a week long rental and much preferred it to the Prius that she had previously.
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