Put 'er in Low: Ford's Crash-diving Transmission Earns Another Investigation

Steph Willems
by Steph Willems

In 2016, Ford Motor Company’s stable of rear-drive vehicles came under scrutiny for six-speed transmissions that couldn’t decide whether to sprint or crawl. Owners reported that their 2011-2012 F-150s, Expeditions, Mustangs, and Lincoln Navigators would, suddenly and without warning, downshifting from upper ratios to first gear, ultimately forcing the automaker to recall some 153,000 of the vehicles in the United States.

It now looks like it didn’t recall enough of them. Dangerous downshifts continue, and not just in vehicles covered by the recall. Another concern is that the problem is reappearing in supposedly “fixed” vehicles.

In a new investigation opened on December 25th, the National Highway Traffic Safety Administration has expanded the probe to include 1,375,577 F-150s, Expeditions, and Navigators from the 2011 to 2013 model years.

The NHTSA lists the danger of such a rapid change in gearing in its description of the earlier recall: “An unexpected downshift to 1st gear can cause the vehicle to slow down suddenly and without warning. This can also cause the rear tires to skid or lock up, increasing the risk of a crash.”

Since Ford issued its recall, a further 123 complaints have rolled into the agency, including “many reports” concerning vehicles not involved in the recall. More troubling is word that the recall seems to have been a dud. “[Some] reports indicate that the remedy was not effective,” the NHTSA states. Some owners report their vehicles dropping from top gear to first at 50 miles per hour, then switching back. In other cases, the lowest gear wasn’t reached, but it took the owner turning off the engine and restarting it before things returned to normal.

While an investigation doesn’t necessarily mean there’s another recall in the works, the number of complaints collected by the agency makes a new safety recall extremely likely. Of course, if Ford drags its feet (which aptly sums up the transmission’s symptoms), the NHTSA can compel it to call back the vehicles.

Two crashes are allegedly linked to the shifty 6R80 autoboxes, but no injuries were reported.

[Image: Ford Motor Company]

Steph Willems
Steph Willems

More by Steph Willems

Comments
Join the conversation
3 of 22 comments
  • Bullnuke Bullnuke on Jan 03, 2018

    An old friend and I years ago would go cruising in his red Chevy BelAire, straight 6 with a Powerglide. It would downshift to low on demand (when floored to engage the kick-down linkage) at speeds greater than 60mph. Great fun, lotsa noise when the rear wheels slowed and skidded with the shrieking sewing-machine-on-crack scream of that old stovebolt, and a thrill when the rear of the car spun around to the lead position on the newly built I-70. Never seemed to hurt it - he was still driving it around town three years later.

    • TR4 TR4 on Jan 03, 2018

      Yeah, but the PG did not really have a first gear; low was about 1.8:1. The Ford 6R80 has a first gear of around 4:1. This coupled with a modern locking torque converter means much greater possibility of over revving the engine.

  • EBFlex EBFlex on Jan 03, 2018

    The famous Alan Mulally cost cutting and low quality strikes again!!! Look at the bright side though, sure your vehicle doing this could lead to a serious crash, but at least Ford was making tons of money during that time.

  • Rover Sig 2021 Jeep Grand Cherokee Limited, like my previous JGC's cheap to keep (essentially just oil, tires) until recent episode of clunking in front suspension at 50K miles led to $3000 of parts replaced over fives visits to two Jeep dealers which finally bought a quiet front end. Most expensive repair on any vehicle I've owned in the last 56 years.
  • Bob Hey Tassos, have you seen it with top down. It's a permanent roll bar so if it flips no problem. It's the only car with one permanently there. So shoots down your issue. I had a 1998 for 10 years it was perfect, but yes slow. Hardly ever see any of them anymore.
  • 3-On-The-Tree 2007 Toyota Sienna bedsides new plugs, flat tire on I-10 in van Horn Tx on the way to Fort Huachuca.2021 Tundra Crewmax no issues2021 Rav 4 no issues2010 Corolla I put in a alternator in Mar1985 Toyota Land Cruiser FJ60 280,000mi I put in a new radiator back in 08 before I deployed, did a valve job, new fuel and oil pump. Leaky rear main seal, transmission, transfer case. Rebuild carb twice, had a recall on the gas tank surprisingly in 2010 at 25 years later.2014 Ford F159 Ecoboost 3.5L by 80,000mi went through both turbos, driver side leaking, passenger side completely replaced. Rear min seal leak once at 50,000 second at 80,000. And last was a timing chain cover leak.2009 C6 Corvette LS3 Base, I put in a new radiator in 2021.
  • ChristianWimmer 2018 Mercedes A250 AMG Line (W177) - no issues or unscheduled dealer visits. Regular maintenance at the dealer once a year costs between 400,- Euros (standard service) to 1200,- Euros (major service, new spark plugs, brake pads + TÜV). Had one recall where they had to fix an A/C hose which might become loose. Great car and fun to drive and very economical but also fast. Recently gave it an “Italian tune up” on the Autobahn.
  • Bd2 Lexus is just a higher trim package Toyota. ^^
Next