Hyundai Recalling 129,000 U.S. Cars Over Engine Fire Risk, Fined By Regulators

Matt Posky
by Matt Posky

Hyundai Motor Co. is recalling roughly 129,000 vehicles sold in the United States over an engine issue that may pose a fire risk. While we’ve been generally kind to the manufacturer of late, thanks to a rather good lineup of well-designed vehicles, it’s been mucking things up with recalls.

Last week, Hyundai Motor Group (including Kia) agreed to shell out up to $210 million in civil penalties after American safety regulators said it was dragging its feet on enacting a recall that encompassed 1.6 million automobiles. Apparently, there was some confusion on what needed to be reported to the National Highway Traffic Safety Administration. But let’s begin with the latest problem covering the company’s 2.4, 2.0, and 1.6-liter engines.

The recall covers 2015-2016 Veloster, 2012 Santa Fe, 2011-2013 Sonata Hybrid, and 2016 Sonata Hybrid models using the above powertrains. In the report, it’s suggested that the connecting rod bearings inside the engines may wear prematurely and lead to failures. The worst-case scenarios run the risk of throwing a damaged rod through the engine block and oil spilling out, though most drivers should notice a lot of troubling signs (knocking, warning lights, etc.) before this happens.

Hyundai plans on installing an enhanced engine control software update containing a “Knock Sensor Detection System” on the affected vehicles. The program is supposed to keep tabs on engine vibrations that might be indicative of abnormal performance. While we’re getting a little tired of manufacturers issuing software updates as the default remedy for mechanical issues, it’s better than nothing. Fortunately, worn bearings will be replaced “if necessary” once inspections are underway. The manufacturer said it anticipates notifying owners by January 22nd.

As for the fines, Hyundai and Kia agreed to a total civil penalty of $140 million. Fees will include an upfront payment of $54 million, an obligation to spend $40 million on general safety measures, and an additional $46 million in deferred penalties if it fails to adhere to NHTSA rules. The settlement covers recalls in 2015 and 2017 dealing with a highly similar issue where bearings could wear early and result in catastrophic engine failure.

It has actually become a bit of a problem in general.

“When consumers are telling their car company and their government their cars are catching on fire, it should not require a third-party watchdog to force life-saving action, but that’s exactly what happened here,” Jason Levine, executive director of the Center for Auto Safety, explained to Reuters in a recent statement. “Far too many Hyundai owners had their horror stories dismissed as freak occurrences or anomalous. Today’s recall demonstrates that where there’s smoke there’s fire.”

“We have been tracking fire and engine related recalls from Hyundai and Kia from the time we called for recalls and federal investigations. Since 2015, there have been 33 such recalls involving at least 20 different models and over 5 million vehicles, covering model years 2006-2021,” he continued. “Based on this history and the fact that the current recall only covers those vehicles which have experienced above average rates of hole-in-block engine fires, despite other Hyundai vehicles having the exact same engines, we think that this recall is not the end of this story.”

It should also be stated that Hyundai has been getting in trouble over fires relating to the Kona Electric. While this has been attributed to battery supplier LG Chem, the supplier is pointing the finger back at the manufacturer. Of course, it’s not the only battery firm or automaker in hot water over vehicles combusting while charging overnight. General Motors called back 68,677 EVs last month and BMW has recalls on vehicles equipped with batteries from Samsung SDI for similar fire risks.

[Image: Hyundai Motor Group]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • Petey Petey on Dec 06, 2020

    Dont bother buying a h/k brand automobile. They care more about blu tooth, touch screens and brand marketing then engineering. Its no wonder they have 3 major recalls spanning 7 million vehicles in the usa alone.

  • Tmport Tmport on Dec 09, 2020

    My last three cars (including my current 2016 Soul 2.0 and my 2019 Rio hatchback) have been Kias. I've had no problems with any of them, but I can't pretend I'm not worried. I typically like to keep my cars 10+ years, but I'm not sure I'll make it that long with the Soul. I find it perplexing that the latest recall (similar to the one in this article, but covering Kia counterparts) will only cover the 2014-15 Souls with the 2.0. As far as I know, they didn't make any engine changes for the 2016 model years and later, so I imagine Kia will eventually have to expand the recall. But software to detect imminent engine failure isn't going to cut it...frankly, I'm concerned that that'll cause more problems than it's worth.

    • Petey Petey on Dec 10, 2020

      Tmport, I think your ok with your kia soul, as the major recall was for the 2.4L engine and their engines seizing. But keep yourself posted, because it seems like hyundai and kia dont really know the exact cause for the engine fire recall. Blaiming it on the Abs module, but other sources say it could also be part of the engine seizing problem(2.4L only)

  • Fred Do what GM wants, cut costs. Pull out of racing hyper cars, defund the F1 program. Finally make more SUVs.
  • Cprescott I would do the following for Cadihack:[list=1][*] Make the V-Series as the base model and then add hybrid to the upgrade;[/*][*]Can the hideous Arts and Scientology (!) design disaster and bring out smoother yet crisp and sleek styling - no more boxes or tacky lighting. Let the body sculpturing win the day. I'd say take Audi and cross it with Genesis to give the vehicles stance and easily identifiable brand cues.[/*][*]Come up with interiors that are unique with quality materials and not something that looks like you ripped off Hyundai and Kia. The car must have four bucket seats that are all adjustable. [/*][*]Build to order. Get rid of this buying a Cadihack off the lot and sell at retail for a car built specifically for the client. Nothing makes a premium statement than a car built specifically for the customer - dealer will like because car will be sold at sticker.[/*][*]Expand exterior and interior colors and combinations.[/*][*]Share nothing with any other GM product. Each car / vehicle has to be a standout model even if the basis is common platform - if Hyundai/Kia/Genesis can pull this off, GM must be able to do.[/*][*]Do not mistake sticker price for luxury. The car's design and material integration will do that for you. If it does not feel, look, and smell premium, it is a Chevrolet.[/*][*]Special customer service - at the time of delivery, client gets to meet the service team that will deliver five years of complimentary service PLUS free tires for the first 50k. Special appointments and pick up car from customer and then bring it back. [/*][*]Loaner car delivered if vehicle is in the shop more than routine maintenance and picked up free of charge for first five years.[/*][*]Thoughtful design trumps technology. Vehicle should be intuitive to use and built to coddle the customer beyond his/her expectations. Vehicle must have "Wow!" - not just good enough.[/*][/list=1]
  • KOKing Kinda hate to say this but they need to be an American Land Rover sans the offroad image (and capability). Leave the Escalade alone and do a shrunken Escalade-esque lineup (the first time I saw a Hyundai Palisade I thought that was the XT6 that Cadillac shoulda made) and dump the alphabet soup models and trims.
  • Theflyersfan How to fix Cadillac? Blackwing.Now I know (because I've asked) dealers are still thinking they are selling Demons with the kinds of markups on Blackwings, but for enthusiast drivers in the know, those cars are legit. They get lost in the shuffle of M-this and AMG-that, but they hold their own. However, with rising CAFE standards and upcoming emissions requirements, along with European CO2 limits, they all can't be turbo V8s with no hybrid propulsion. So at least mild hybrid them to try to eke out another 8-10 mpg average. That's a good start. Do something with the Escalade. These aren't the early 2000s when they had the hip hop image and every corner had a jet black Escalade with chrome rims. In my area, you just don't see them any longer as money has moved to the Germans. If they want to compete with the Germans, they have to downsize it and crank the engine up to 11. It's still way too truckish to compete with the Q8, X7, and GLS. Even though they probably don't want to, keep the sedans. Don't give those up to the Germans, Japanese, and Koreans as well. And with all that, go all in with performance. Become what BMW was over 15 years ago. They tried that before and half assed it, but they have the tools to make it happen now. Try to appeal to the audience that BMW and Mercedes left behind and that Genesis and Acura are trying to claim (or reclaim). Good luck Cadillac...you'll need it.
  • SCE to AUX Introduce a modern V-16 and put it into a Celestiq-like vehicle instead of electric.
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