GM Eying Oddly-Shaped EV Batteries to Improve Cooling and Performance

Chris Teague
by Chris Teague

Despite all the innovation in the electric vehicle world, battery packs haven’t deviated from the two primary shapes they’ve always taken. Automakers generally employ either a rectangular or cylindrical battery pack, which limits their ability to position them in some places on the vehicle. General Motors might be looking to buck that trend, as a recently discovered patent application shows the automaker is looking at less traditional shapes for its next-generation battery packs.


The patent application covers a couple of new battery shapes, including one that looks like an “L” and one with more of a “C” shape. GM will eventually have several battery manufacturing facilities, giving it the ability to have almost complete control over the design and build processes.


Beyond positioning in the vehicle, the batteries’ new shape will give GM the ability to add a cooling channel between packs for better performance and range. General Motors said current cooling methods can create an uneven temperature situation and noted that the condition can lead to premature battery wear. The novel battery shapes haven’t really been seen outside of small devices like smartphones, so it will be interesting to see what kind of numbers GM can draw out of its designs.


GM’s funky battery shapes are interesting, but they’re far from the only innovation coming out of the space. Solid-state batteries are moving forward, and automakers have figured out alternative battery chemistries to lower costs. Better cooling aside, the new battery shapes may enable smaller, less expensive EVs from GM, depending on how they’re employed, though it’s worth noting that patent applications don’t always lead to real-world products.


[Image: Chevrolet/General Motors]


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Chris Teague
Chris Teague

Chris grew up in, under, and around cars, but took the long way around to becoming an automotive writer. After a career in technology consulting and a trip through business school, Chris began writing about the automotive industry as a way to reconnect with his passion and get behind the wheel of a new car every week. He focuses on taking complex industry stories and making them digestible by any reader. Just don’t expect him to stay away from high-mileage Porsches.

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  • Tassos Jong-iL Tassos Jong-iL on Mar 20, 2024

    Funky battery for funky shaped car.

  • Lorenzo Lorenzo on Mar 20, 2024

    Next, they need to figure out how to protect the batteries in a fender-bender. Any damage to the battery tends to total the car, while ICE cars are still drivable, even with moderate damage.

  • Master Baiter I told my wife that rather than buying my 13YO son a car when he turns 16, we'd be better off just having him take Lyft everywhere he needs to go. She laughed off the idea, but between the cost of insurance and an extra vehicle, I'd wager that Lyft would be a cheaper option, and safer for the kid as well.
  • Master Baiter Toyota and Honda have sufficient brand equity and manufacturing expertise that they could switch to producing EVs if and when they determine it's necessary based on market realities. If you know how to build cars, then designing one around an EV drive train is trivial for a company the size of Toyota or Honda. By waiting it out, these companies can take advantage of supply chains being developed around batteries and electric motors, while avoiding short term losses like Ford is experiencing. Regarding hybrids, personally I don't do enough city driving to warrant the expense and complexity of a system essentially designed to recover braking energy.
  • Urlik You missed the point. The Feds haven’t changed child labor laws so it is still illegal under Federal law. No state has changed their law so that it goes against a Federal child labor hazardous order like working in a slaughter house either.
  • Plaincraig 1975 Mercury Cougar with the 460 four barrel. My dad bought it new and removed all the pollution control stuff and did a lot of upgrades to the engine (450hp). I got to use it from 1986 to 1991 when I got my Eclipse GSX. The payments and insurance for a 3000GT were going to be too much. No tickets no accidents so far in my many years and miles.My sister learned on a 76 LTD with the 350 two barrel then a Ford Escort but she has tickets (speeding but she has contacts so they get dismissed or fine and no points) and accidents (none her fault)
  • Namesakeone If I were the parent of a teenage daughter, I would want her in an H1 Hummer. It would be big enough to protect her in a crash, too big for her to afford the fuel (and thus keep her home), big enough to intimidate her in a parallel-parking situation (and thus keep her home), and the transmission tunnel would prevent backseat sex.If I were the parent of a teenage son, I would want him to have, for his first wheeled transportation...a ride-on lawnmower. For obvious reasons.
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